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Photovoltaics
John
Perlin*, the author of From Space to Earth - The Story
of Solar Electricity, provides here a short summary of
the evolution of photovoltaics - Photovoltaics refers
to the direct conversion of sunlight to electricity using
semiconductor materials such as silicon.
Click
here to purchase the book**
From
Space to Earth : The Story of Solar...
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1876
- PHOTOELECTRIC DREAMS
William
Grylls Adams, who, with his student, Richard Evans Day, discovered
in 1876 that a solid material - selenium - produced electricity
when exposed to light. Today, we refer to electricity produced
directly from light as the photovoltaic effect. |
When William
Grylls Adams and his student, Richard Evans Day, discovered that
an electrical current could be started in selenium solely by exposing
it to light, they felt confident that they had discovered something
completely new. Werner von Siemens, a contemporary whose reputation
in the field of electricity ranked him alongside Thomas Edison,
called the discovery "scientifically of the most far-reaching
importance." This pioneering work portended quantum mechanics
long before most chemists and physicist had accepted the reality
of atoms. Although selenium solar cells failed to convert enough
sunlight to power electrical equipment, they proved that a solid
material could change light into electricity without heat or without
moving parts.
1953
- THE DREAM BECOMES REAL
Gerald
Pearson, Daryl Chapin, and Calvin Fuller (left-to-right),
the principle discoverers of the silicon solar cell, the first
material to directly convert enough sunlight into electricity
to run electrical devices, measure electrical energy produced
by one of their first cells under a lamp.
(with permission
from ATT Bell Labs) |
In spring 1953,
while researching silicon for its possible applications in electronics,
Gerald Pearson, an empirical physicist at Bell Laboratories, inadvertently
made a solar cell that was far more efficient than solar cells made
from selenium. Two other Bell scientists - Daryl Chapin and Calvin
Fuller - refined Pearson's discovery came up with the first solar
cell capable of converting enough of the sun's energy into power
to run everyday electrical equipment. Reporting the Bell discovery,
The New York Times praised it as "the beginning of a new era,
leading eventually to the realization of harnessing the almost limitless
energy of the sun for the uses of civilization.
1956
Searching for Applications
During
the first years after the discovery of the silicon solar cell,
its prohibitive cost kept it out of the electrical power market.
Desperate to find commercial outlets for solar cells, novelty
items such as toys and radios run by solar cells were manufactured
and sold as this advertisement illustrates.
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Although technical
progress of silicon solar cells continued at breakneck speed - doubling
their efficiency in eighteen months - commercial success eluded
the Bell solar cell. A one-watt cell cost almost $300 per watt in
1956 while a commercial power plant cost 50 cents a watt to build
at that time. The only demand for silicon solar cells came from
radio and toy manufacturers to power miniature ships in wading pools,
propellers of model DC-4's, and beach radios. With solar cells running
only playthings, Daryl Chapin could not help but wonder, "What
to do with our new baby?"
Late
1950s - Saved by the Space Race
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The
late Dr. Hans Ziegler, the chief advocate for powering satellites
with silicon solar cells
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While efforts
to commercialize the silicon solar cell faltered, the Army and Air
Force saw the device as the ideal power source for a top-secret
project - earth-orbiting satellites. But when the Navy was awarded
the task of launching America's first satellite, it rejected solar
cells as an untried technology and decided to use chemical batteries
as the power source for its Vanguard satellite. The late Dr. Hans
Ziegler, probably the world's foremost expert in satellite instrumentation
in the late 1950s, strongly differed with the Navy. He argued that
conventional batteries would run out of power in days, silencing
millions of dollar worth of electronic equipment. In contrast, solar
cells could power a satellite for years. Through an unrelenting
crusade led by Dr. Ziegler to get the Navy to change its mind, the
Navy finally relented and as a compromise, put a dual power system
of chemical batteries and silicon solar cells on the Vanguard. Just
as Ziegler predicted, the batteries failed after a week or so, but
the silicon solar cells kept the Vanguard communicating with Earth
for years.
Early
1960s - Bringing Solar Cells Down to Earth
Hoffman
Electronics, the leading manufacturer of silicon solar cells
in the 1950s and 1960s, showed a variety of space satellites
powered by the sun in a company brochure. |
Despite solar
cells' success in powering both American and Soviet satellites during
the 1950s and early 1960s, many at NASA doubted the technology's
ability to power its more ambitious space ventures. The agency viewed
solar cells as merely a stopgap measure until nuclear power systems
became available. But solar engineers proved the skeptics wrong.
They met the increasing power demands by designing ever larger and
more powerful solar cell arrays. Nuclear energy, in contrast, never
powered more than a handful of satellites. Hence, since the late
1960s, solar cells have become the accepted power source for the
world's satellites. The increasing demand for solar cells in space
opened an increasing and relatively large business for those manufacturing
solar cells. Even more significantly, our past, present and future
application of space would have been impossible if not for solar
cells. The telecommunication revolution would never have gotten
off the ground if not for solar powered satellites. Unbeknown to
most, solar energy has played a crucial role in society's technological
progress over the past forty years.
Early
1970s - The First Mass Earth Market
Solar
cells power navigation warning lights and horns on most off-shore
gas and oil rigs throughout the world |
While the use
of solar cells in space flourished during the 1960s and early 1970s,
down on Earth electricity from the sun seemed as distant as ever.
Cost was never a factor for space cells. Manufacturers worried more
about size, efficiency and durability: the cost of the launch, and
the continuing operation of equipment once in space far outweighed
the price of power in space applications. But on Earth, the primary
criteria is price per kilowatt hour. Solar-cell technology proved
too expensive for terrestrial use until the early 1970s when Dr.
Elliot Berman, with financial help from Exxon Corporation, designed
a significantly less costly solar cell by using a poorer grade of
silicon and packaging the cells with cheaper materials. Bringing
the price down from $100 a watt to $20 per watt, solar cells could
now compete in situations where people needed electricity distant
from power lines. Off-shore oil rigs, for example, required warning
lights and horns to prevent ships from running into them but had
no power other than toxic, cumbersome, short-lived batteries. Compared
to their installation, maintenance and replacement, solar modules
proved a bargain. Many gas and oil fields on land but far away from
power lines needed small amounts of electricity to combat corrosion
in well heads and piping. Once again, electricity from the sun saved
the day. Major purchases of solar modules by the gas and oil industry
gave the fledgling terrestrial solar cell industry the needed capital
to persevere.
1970s - Captain Lomer's Saga
Solar
cells power the lights of almost every lighthouse run by the
U.S. Coast Guard |
It cost the
Coast Guard more money to install, maintain and replace the non
rechargeable batteries that powered its buoys than the buoys themselves.
A brave Coast Guard officer, then Lieutenant Commander Lloyd Lomer,
who had training in optics and physics, believed that their replacement
by solar modules could save taxpayers millions of dollars and do
the job better. But his commander refused to listen. Exasperated
by such stonewalling, Lomer finally appealed to higher authorities
and got the nod to solarize the Coast Guard's navigational aids.
President Ronald Reagan commended Lomer for "saving a substantial
amount of the taxpayer's money through your initiative and managerial
effectiveness as project manager for the conversion of aids to navigation
from battery to solar photovoltaic power." Thanks to Lomer's
persistence, not only does the U.S. Coast Guard rely almost entirely
on solar power for all of its buoys and light houses but so do all
the other Coast Guards throughout the world.
1974 - Working on the Railroad

The first solar-powered crossing depicted in this picture
began operating at Rex, Georgia in 1974 for the Southern Railway
(now the Norfolk/Southern) |
When the Southern
Railway put in solar modules to power warning lights at a railroad
crossing near Rex, Georgia, the railroad had so little confidence
that the cells would work that they also connected the lights to
a utility line for back up. But that winter, ice build up on the
wires caused them to fall, and the only electricity in Rex, Georgia
came from the solar array. Around the same time, novel telecommunication
systems such as microwave repeaters had made telephone and power
poles that followed the tracks obsolete. and many railroad lines
wanted to remove these poles to save on maintenance. To avoid train
accidents, the railroads still needed a few watts here and there
to power signaling and shunting equipment along their lines. Word
spread about the Southern's success with solar, leading many lines
in the United States and throughout the world to choose the sun
to run on site their track safety devices rather than waste huge
sums to bring in distant centrally-generated electricity.
Late 1970s - Long Distance for Everyone
One
of Telecom Australia's (now Telstra) many solar-powered microwave
repeaters, whose installation began in the late 1970s, to provide
Australians living in remote areas with same high-quality telecommunication
service as those living in larger cities such as Sydney and
Melbourne had. |
In the early
1970s, the Australian government mandated Telecom Australia, the
quasi-public agency in charge of the nation's telecommunications,
to provide every citizen, no matter how remotely situated, with
the same high-quality telephone and television service that those
living in urban areas took for granted. To accomplish the mandate,
Telecom Australia searched for an reliable stand-alone power source
to run rural telephones and microwave repeater stations. Generators
and wind machines did not pass muster. Fortunately, solar cells
had come down in price to put them in the running as well. Putting
them through a vigorous testing program, Telecom Australia came
up with a module design that would only need periodic servicing
checks despite the harsh conditions of the Australian outback. Thirteen
solar-powered repeaters went up in 1978, each situated twenty-five
miles apart. They worked so well that Telecom Australia put up seventy
more - the longest network consisting of forty three repeaters spanning
fifteen hundred miles. The Australian experience helped make, by
1985, solar modules the power system of choice for remote telecommunications.
1970s
- Father Verspieren Preaches the Solar Gospel
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The "perfect marriage" of sun and water, made possible
by solar cells, made the sun a friend, rather than an enemy,
in the drought-stricken sub-Sahara, by providing, instead
of denying, precious water for people and livestock.
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Dominique Campana,
a graduate student in Paris in the 1970s, came up with the idea
of applying solar cells to pump water. French physicist Jean Roger
translated her concept into a working prototype on the island of
Corsica. People from all over the world concerned about supplying
healthy water to those where no power existed came to see the solar-run
pump. Among the visitors was Father Verspieren - a French priest
whom the Malian government put in charge to tap the deep aquifers
that run underneath the sands of Mali to save the country then suffering
from the worst drought of the twentieth century. After viewing the
Corsican installation, Verspieren saw the sun as the solution, not
the problem. Starting in the late 1970s, Verspieren initiated a
solar water pumping program that has become the template for success
in the developing world. Fewer than ten pumps powered by solar cells
existed in the world when Father Verspieren installed his first
in Mali. Now, tens of thousands power pumps on every continent.
As one expert stated, "Thank you, Father Verspieren that today
we have lots of solar pumps everywhere and for showing the international
community that solar cells are an excellent power source for the
people of Africa and the rest of the developing world.
1980s
- Electrifying the Unelectrified
A common sight in French Polynesia: solar modules on thatched
roofs |
From the 1960s
through the 1980s, experts planned to power rural parts of the developing
world - where the majority live - according to the Western model:
build centralized generating plants and by networks of wires transmit
the electricity to consumers. But constructing such networks has
proven too costly, leaving billions of rural people without electricity.
These people have had to rely on costly and inadequate ad hoc solutions
to light their homes and power their appliances such as kerosene
lamps, automobile batteries and generators. In many cases, solar
cells have provided to those living far away from electrical lines
the means to obtain higher quality lighting and more reliable power.
Since 1983, half of the households in the outlying islands of Tahiti
have relied on solar-generated power. More rural Kenyans use electricity
from the sun than that offered by the national utility. At least
one hundred thousand families in Mexico, Central America and the
West Indies run their lights, television sets, and radios with solar
electricity. These successes has led the World Energy Council, the
international organization of utilities, to recognize, "Solar
cells for use at individual houses are a very important development
that warrants particular attention as they are ideal for low-power
rural applications.
1980s - Solarizing the Electrified
Solar electric modules cover the rooftops of this apartment
complex in Bremen, Germany |
When governments
of developing countries began to fund solar energy programs in the
mid-1970s and early 1980s, they favored large-scale, centralized
solar-cell plants. Since engineers can tailor solar electric modules
to any particular electrical need at the site of use, many came
to realize that solar cells could allow each building to become
its own electrical power plant by placing them on the roof. This
would eliminate much of the capital costs inherent in constructing
a centralized power plant such as buying land, putting up transmission
lines, laying foundations and support structures and so on. Swiss
engineer Marcus Real proved the economic advantages of the micro
approach by selling 333 rooftop solar systems to homeowners in Zurich,
Switzerland. After the success at Zurich, no one talks about centralized
solar-cell plants anymore. Instead, governments are developing financial
incentives to encourage homeowners to place modules on their rooftops.
Architects and builders can use solar-cell material to build with,
becoming facades, roofing, walls and windows. This eliminates a
lot of duplication and extra work. For such reasons, Architectural
Record lauds this approach as "a cost-effective energy option
that architects should routinely consider.
1990s
- Better Cells, Cheaper Cells
Tubular
octagons of crystalline silicon shaped in a die eliminate much
of the expense of producing solar cells. |
As the price
of solar cells has dropped over the years, they have become the
least expensive power source for small-scale electrical demands
located away from utility lines. Solar cells have also proven a
cheaper source of electricity whenever people have to excavate to
lay utility lines underground. Solar cells have therefore saved
taxpayers millions in powering emergency call boxes along highways.
When a new bus shelter goes up, cities have discovered that it costs
less to install solar cells to keep it lit at night than to dig
up pavement for the placement of power lines. For the same reason,
many municipalities or the highway departments choose solar cells
to run street lamps or warning lights. However, solar electricity
still costs more to generate than power from existing overhead utility
lines. Many believe that current production methods - growing silicon
into cylinders or casting them as ingots and then cutting them into
very small pieces - cost too much to ever bring down the price to
compete with centrally-generated electricity. To dramatically bring
down their price, solar cell companies have invested a lot of money
to somehow either grow the silicon into a shape that eliminates
most of the slicing or merely deposit solar cell material onto an
inexpensive but rigid support structure such as ceramic, glass,
plastic, or steel.
The
Silent Revolution Continues...
With
its wing covered entirely by solar cells, the Pathfinder has
flown higher than any other aircraft except for the famous spy
plane, the Blackbird. |
The solar-cell
industry has grown dramatically over the last twenty years, increasing
output 200 fold in this time period. Today, those needing power
in remote areas no longer regard solar cells as an alternative source
of energy but consider them the most effective solution. Institutions
like the World Bank now believe that solar cells "have an important
and growing part to play in providing electrical services to the
developing world." In less developed countries, where over
half of the population must travel over two hours just to make a
phone call, the United Nations today sees solar cells offering these
people "for the first time a real practical possibility of
reliable telecommunications for general use. Opportunities for solar
cells in the developed world continue to grow as well. Solar cells
produce electricity than highly polluting diesel generators. The
National Parks Service and Defense Department have begun to replace
their generators with solar cells. No longer on the highways or
roads do portable generators power portable signs warning motorists
of lane closures or other important news. Solar cells have replaced
them. As the increasing demand for electricity starts to clog the
world's power lines, like traffic jams on our freeways, solar cells
strategically built on or into homes and buildings can provide the
much needed electricity without further burdening the old electrical
routes. Or at times, like on a hot August afternoon, when the electrical
highways have emptied, mini-electrical plants consisting of solar
modules can refill transmission lines to prevent brownouts and blackouts.
The skyrocketing price of oil and natural gas and their dwindling
supplies as world demand continues to grow will force the world
to use more and more electricity generated by the sun. The change
from fossil fuels to solar cells will also help clean up our polluted
skies and keep a lid on global warming. As Science magazine wrote
more than twenty years ago, "If there is a dream solar technology,
it is solar cells, a space-age electronic marvel at once the most
sophisticated solar technology and the simplest, most environmentally
benign source of electricity yet conceived.
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